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Flat Mold Extrusion Granulator
The flat die extrusion granulator is a forming equipment that processes loose materials into regular granular products through the mechanical extrusion action of the flat die and the roller. It is widely used in the field of solid material granulation processing.
The flat die extrusion granulator is a forming equipment that processes loose materials into regular granular products through the mechanical extrusion action of the flat die and the roller. During operation, the material to be processed enters the extrusion area between the flat die and the roller under the action of the feeding system. As the roller rotates, the material is subjected to continuous pressure and is forced into the die holes of the flat die. In the die holes, the material is compressed and tightly aggregates, forming a columnar body with a certain density and strength, which is then extruded out from the other end of the die hole. Finally, the extruded columnar material is cut by the cutting device to form uniform particle products of a certain length.
The features of the flat die extrusion granulator:
Motor power: 37-75 Kw
Production capacity: 0.5-3.5 tons per hour
Good particle quality, energy-saving and efficient, adaptable, long service life
Applications of the flat die extrusion granulator:
1. Agricultural field: mainly used for producing granular feed to meet the needs of livestock and poultry breeding.
Advantages: helps improve the utilization rate of feed and the digestion and absorption effect of animals.
It is also widely used in the production of organic fertilizers, processing organic waste such as livestock manure and straw into granular organic fertilizers.
Advantages: convenient for storage, transportation and use, improving soil fertility and improving soil structure.
2. Industrial field: can be used for the granulation of some industrial raw materials, such as processing agricultural and forestry waste such as wood chips and rice husks into granular fuel for biomass power generation and heating. In addition, in the chemical industry, it can also be used for the granulation of certain powdered chemical raw materials, facilitating subsequent processing and use.
Advantages: increasing the combustion value of waste, reducing the volume of materials. Common Questions:
1. What are the performance advantages of the flat die extrusion granulator?
The particle quality is good, energy-saving and efficient, adaptable, and has a long service life.
2. What are the characteristics of the materials suitable for the flat die extrusion granulator?
It is suitable for processing bulk materials with a humidity usually ranging from 15% to 30% and having certain plasticity and adhesiveness.
3. What is the typical diameter of the fertilizer particles produced by the extrusion granulator?
The diameter of the fertilizer particles produced by the extrusion granulator is usually 3mm, 4mm, 6mm, and 8mm.
4. What are the causes of mold blockage in the flat die extrusion granulator and the corresponding solutions?
Causes: The raw materials contain large impurities or undispersed agglomerates; the mold temperature is too low, and the material cools and solidifies at the orifice; the mold is not cleaned in time when the machine stops, and the residual material solidifies.
Solutions: Strengthen the crushing and screening of raw materials to remove large impurities; increase the preheating temperature of the mold to avoid premature solidification of the material; before stopping the machine, use cleaning material to rinse the mold to ensure the passage is unobstructed.
The features of the flat die extrusion granulator:
Motor power: 37-75 Kw
Production capacity: 0.5-3.5 tons per hour
Good particle quality, energy-saving and efficient, adaptable, long service life
Applications of the flat die extrusion granulator:
1. Agricultural field: mainly used for producing granular feed to meet the needs of livestock and poultry breeding.
Advantages: helps improve the utilization rate of feed and the digestion and absorption effect of animals.
It is also widely used in the production of organic fertilizers, processing organic waste such as livestock manure and straw into granular organic fertilizers.
Advantages: convenient for storage, transportation and use, improving soil fertility and improving soil structure.
2. Industrial field: can be used for the granulation of some industrial raw materials, such as processing agricultural and forestry waste such as wood chips and rice husks into granular fuel for biomass power generation and heating. In addition, in the chemical industry, it can also be used for the granulation of certain powdered chemical raw materials, facilitating subsequent processing and use.
Advantages: increasing the combustion value of waste, reducing the volume of materials. Common Questions:
1. What are the performance advantages of the flat die extrusion granulator?
The particle quality is good, energy-saving and efficient, adaptable, and has a long service life.
2. What are the characteristics of the materials suitable for the flat die extrusion granulator?
It is suitable for processing bulk materials with a humidity usually ranging from 15% to 30% and having certain plasticity and adhesiveness.
3. What is the typical diameter of the fertilizer particles produced by the extrusion granulator?
The diameter of the fertilizer particles produced by the extrusion granulator is usually 3mm, 4mm, 6mm, and 8mm.
4. What are the causes of mold blockage in the flat die extrusion granulator and the corresponding solutions?
Causes: The raw materials contain large impurities or undispersed agglomerates; the mold temperature is too low, and the material cools and solidifies at the orifice; the mold is not cleaned in time when the machine stops, and the residual material solidifies.
Solutions: Strengthen the crushing and screening of raw materials to remove large impurities; increase the preheating temperature of the mold to avoid premature solidification of the material; before stopping the machine, use cleaning material to rinse the mold to ensure the passage is unobstructed.